Recycled


Recycled carpeting and its environmental benefits being the focus of corporate citizens and major manufacturers, the carpet and rug industry is showing it does far more than just cover our floors. The industry proactively addresses key issues in order to promote a healthy environment and provide a better future. Recent environmental issues, such as indoor air quality and overburdening landfill space, are of particular significance.

Recycled carpeting is a way the carpet and rug industry is committed to improving both the indoor and outdoor environments through ongoing stewardship initiatives. These initiatives include:

  • Producing responsible products
  • Improving manufacturing efficiency via environmentally responsible practices
  • Reducing, reusing or recycling industrial waste and post-consumer carpet

Recycled carpeting is just one way the industry is demonstrating its willingness and equally dedicated spirit to promoting open communication with the general public on all issues. To this end, The Carpet and Rug Institute, representing all segments of the industry, has compiled this report on industry endeavors currently being undertaken to improve and sustain our environment.

Manufacturing’s Environmental Role

Carpet manufacturers are striving to minimize the quantities of natural and energy resources used in day-to-day operations. They are reducing waste reusing and recycling raw materials, packaging materials, waste, and by-products.

Individual companies are pursuing environmental efforts at different points in the manufacturing process. Many of the following efforts are industry-wide, but some are small pilot programs.

Advanced monitoring systems and processes in the mills help conserve water, electricity, and other fuels. As an example, new developments in dyeing techniques require less water. Dye materials are removed from waste water; the waste water is monitored, reprocessed, and then reintroduced into the manufacturing system.

New systems recycle thermal energy, capturing, condensing, and then re-heating the water for use in the finishing of carpet. Oil waste is sold to recycling companies or is used as boiler fuel.

Reduce, Reuse and Recycle

Waste disposal has become as issue of increasing concern worldwide. As responsible corporate citizens, the carpet and rug industry recognizes the need to continue to minimize the effect of industrial waste and post-consumer carpet products on existing landfills:

Industrial Waste

Although more efficient manufacturing is reducing excess carpet waste, such as selvedges, trimmings, and shearings, the industry has found creative uses for carpet by-products, such as carpet trim and yarn scraps, to avoid the use of local landfills. Individual companies are engaged in recycling efforts, including the following:

  • Fiber and yarn that cannot be reused in manufacturing is often sent to yarn vendors that sell yarn for crafts and other end uses.
  • Excess carpet is cut into mats and sold.
  • Waste carpet trimmings, backing, and yarn often are sold to recycling plants to be processed into such things as carpet cushion, furniture battings and cushions, concrete filler, fence posts, road underlayment, parking stops, plastic lumber, and automotive parts.
  • Polyethylene packaging, used to wrap carpet rolls, is converted into plastic wrap or plastic trash bags, or is used in molded automotive parts.
  • Other materials used in the manufacturing process, such as cardboard, paper, aluminum, wooden pallets, fuel drums, batteries, yarn cones, roll cores, liquid containers, raw material packaging, and scrap metal are either reused or recycled.

Post-Consumer Carpet

Because the collection, sorting, and transporting of used carpet is such a mammoth challenge, the tasks are being addressed by carpet and fiber companies and individual entrepreneurs. Several companies have collection sites in place and are developing means to separate carpet components and recover polymers. The industry is working toward recycling these materials into new carpet fiber. Some companies are refurbishing used carpet modules. Currently, plastic beverage bottles are being used to make polyester carpet fibers.

To address the challenges of post-consumer recycling, The Carpet and Rug Institute has assembled a committee of member representatives to rally industry expertise and resources. The committee will work toward perfecting an identification system of carpet materials, to make the sorting of fiber and backing compounds in the future much easier and more efficient. The committee also will share technology that will accelerate the recycling of used carpet back into raw materials and the development of a "closed loop" recycling system.

These efforts present exciting possibilities for the future.

How Carpet is Made from Recycled Bottles - EverStrand
Play

Can one person make a difference? One company? Follow one water bottle's journey through the process of being transformed from recycable material to fully recycled Mohawk Everstrand carpet fiber.




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Beaulieu of America

Profile
Beaulieu of America has rapidly grown into the world's third largest carpet producer.



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Milliken & Company

Profile | Website
Milliken manufactures modular carpet (carpet tile) in 18x18 inch and 36x36 inch squares, and 6' and 12' width carpets for office, health care, education, airport and other public space area applications. Milliken provides a total package of product



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Collins & Aikman Floorcoverings

Profile
Collins & Aikman Corporation is a global manufacturer of floor and acoustic systems and a leading supplier of automotive fabric, interior trim, and convertible top systems.



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National Carpet Equipment

Profile | Website
World's Most Innovative Tool Designer and Manufacturer in the Flooring Industry.



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Warmly Yours Radiant Floor Heating

Profile
Easy to install electric floor heating rolls to warm carpet, ceramic tile, stone or laminate.



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American Tile Supply

Profile | Website
Since 1964, American Tile has been a leader in providing builders, architects, designers, contractors and consumers with a wide range of quality products.



Talisman Mills

Profile | Website
We specialize in custom patterned carpets including data weave, graphics, enhanced loop graphics, precision cut & uncut, scroll patterns, and colortec patterns. With installations that include Theatres, Country Clubs, and Hotels



  • Lenny's Carpet and Floor Center
    123 North Bluff Road
    Collinsville IL
    618-344-7060
    Website


  • JJS Flooring & Decorating
    2301 Gravois Avenue
    Saint Louis MO
    314-772-3996
    Website


  • Modern Floor Covering
    215 Highway 432
    Oskaloosa IA
    641-672-2303
    Website


  • Rod's Carpet Tile & Wood
    99 West Granada Boulevard
    Ormond Beach FL
    386-677-8721
    Website


  • Rugs Rolls & Remnants
    2804 NW Hunter Drive
    Blue Springs MO
    816-228-3334
    Website


  • Northern Floor & Tile Service
    435 Grandview Parkway
    Traverse City MI
    231-947-8410
    Website


  • Orange Carpet & Wood Gallery
    470 Route 10 West
    Ledgewood NJ
    973-584-5300
    Website


  • Rubber Tree Flooring & Design
    3385 South Access Road
    Englewood FL
    941-475-9545
    Website


  • Ameri-FLOORS
    6009 Weber Road
    Corpus Christi TX
    361-884-1776
    Website


  • Nature Coast Flooring & Cabinets
    11116 Libby Road
    Spring Hill FL
    352-684-0105
    Website


  • Rubber Tree Flooring & Design
    3385 South Access Road
    Englewood FL
    941-475-9545
    Website


  • Tyler's Carpet of Neosho
    737 West Harmony Street
    Neosho MO
    417-451-2712
    Website


  • Warehouse Flooring & Design
    801 Magnolia Avenue
    Auburndale FL
    863-965-7777
    Website


  • Nature Coast Flooring & Cabinets
    11116 Libby Road
    Spring Hill FL
    352-684-0105
    Website


  • Midwest Rug & Linoleum Co
    911 West Sunshine Street
    Springfield MO
    417-869-3030
    Website


  • Rubber Tree Flooring & Design
    3385 South Access Road
    Englewood FL
    941-475-9545
    Website


  • American Carpet & Rug
    691 Monroe Street
    Herndon VA
    703-471-0616
    Website


  • Dixie Flooring Outlet
    1115 General Mouton Avenue
    Lafayette LA
    337-235-3534
    Website


  • Crazy Daves Carpet Outlet
    40 Market Plaza
    North Little Rock AR
    501-955-5501
    Website


  • Custom Floors
    1755 Huskey Drive
    Clarksville TN
    931-645-0153
    Website


  • Crazy Daves Carpet Outlet
    40 Market Plaza
    North Little Rock AR
    501-955-5501
    Website


  • Crazy Daves Carpet Outlet
    40 Market Plaza
    North Little Rock AR
    501-955-5501
    Website


  • Broadway Flooring
    301 East Baxter Avenue
    Knoxville TN
    865-246-0824
    Website


  • Crazy Daves Carpet Outlet
    40 Market Plaza
    North Little Rock AR
    501-955-5501
    Website


  • Crazy Daves Carpet Outlet
    40 Market Plaza
    North Little Rock AR
    501-955-5501
    Website


  • Floor Covering Concepts Inc
    1521 West Broad Street
    Bethlehem PA
    610-691-1504
    Website


  • Crazy Daves Carpet Outlet
    40 Market Plaza
    North Little Rock AR
    501-955-5501
    Website


  • Crazy Daves Carpet Outlet
    40 Market Plaza
    North Little Rock AR
    501-955-5501
    Website


  • Crazy Daves Carpet Outlet
    40 Market Plaza
    North Little Rock AR
    501-955-5501
    Website


  • Crazy Daves Carpet Outlet
    40 Market Plaza
    North Little Rock AR
    501-955-5501
    Website


  • Crazy Daves Carpet Outlet
    40 Market Plaza
    North Little Rock AR
    501-955-5501
    Website


  • Crazy Daves Carpet Outlet
    40 Market Plaza
    North Little Rock AR
    501-955-5501
    Website


  • Crazy Daves Carpet Outlet
    40 Market Plaza
    North Little Rock AR
    501-955-5501
    Website


  • Nick's Floor Covering
    Rose City Hardwood

    4 Lincoln Place
    Madison NJ
    973-966-1699
    Website


  • Fox Floors
    3213 Sunset Avenue
    Ocean NJ
    732-502-0089
    Website


  • Crazy Daves Carpet Outlet
    40 Market Plaza
    North Little Rock AR
    501-955-5501
    Website


  • Fox Floors
    3213 Sunset Avenue
    Ocean NJ
    732-502-0089
    Website


  • Fox Floors
    3213 Sunset Avenue
    Ocean NJ
    732-502-0089
    Website


  • Fox Floors
    3213 Sunset Avenue
    Ocean NJ
    732-502-0089
    Website


  • Fox Floors
    3213 Sunset Avenue
    Ocean NJ
    732-502-0089
    Website


  • Fox Floors
    3213 Sunset Avenue
    Ocean NJ
    732-502-0089
    Website


  • Fox Floors
    3213 Sunset Avenue
    Ocean NJ
    732-502-0089
    Website


  • Fox Floors
    3213 Sunset Avenue
    Ocean NJ
    732-502-0089
    Website


  • Hamm's Flooring
    2751 East Davis Street
    Conroe TX
    936-756-5602
    Website


  • Booth Flooring
    384-R Merrow Road
    Tolland CT
    860-872-2345
    Website


  • Forsyth Floor Company
    9319 Long Point
    Houston TX
    713-465-8637
    Website


  • Heritage Floor Coverings
    10139 Royalton Road
    North Royalton OH
    440-237-4090
    Website


  • Shop From Home Flooring
    133 Mount Vernon Avenue
    Augusta ME
    207-626-3100
    Website


  • Shop From Home Flooring
    133 Mount Vernon Avenue
    Augusta ME
    207-626-3100
    Website


  • Shop From Home Flooring
    133 Mount Vernon Avenue
    Augusta ME
    207-626-3100
    Website


  • Shop From Home Flooring
    133 Mount Vernon Avenue
    Augusta ME
    207-626-3100
    Website


  • Forsyth Floor Company
    9319 Long Point
    Houston TX
    713-465-8637
    Website


  • Carpet Villa & Floors
    6486 Cypress Creek Pkwy
    Houston TX
    281-587-9949
    Website


  • Heritage Floor Coverings
    10139 Royalton Road
    North Royalton OH
    440-237-4090
    Website


  • Pineland Carpets
    279 Washington Street South
    Auburn ME
    207-784-1511
    Website


  • Hamm's Flooring
    2751 East Davis Street
    Conroe TX
    936-756-5602
    Website


  • Hamm's Flooring
    2751 East Davis Street
    Conroe TX
    936-756-5602
    Website


  • Stout Flooring Design Center
    490 Castle Shannon Boulevard
    Mt Lebanon PA
    412-563-5600
    Website


  • Stout Flooring Design Center
    490 Castle Shannon Boulevard
    Mt Lebanon PA
    412-563-5600
    Website


  • Heritage Floor Coverings
    10139 Royalton Road
    North Royalton OH
    440-237-4090
    Website


  • Hamm's Flooring
    2751 East Davis Street
    Conroe TX
    936-756-5602
    Website


  • Stout Flooring Design Center
    490 Castle Shannon Boulevard
    Mt Lebanon PA
    412-563-5600
    Website


  • Stout Flooring Design Center
    490 Castle Shannon Boulevard
    Mt Lebanon PA
    412-563-5600
    Website


  • Stout Flooring Design Center
    490 Castle Shannon Boulevard
    Mt Lebanon PA
    412-563-5600
    Website


  • Stout Flooring Design Center
    490 Castle Shannon Boulevard
    Mt Lebanon PA
    412-563-5600
    Website


  • Stout Flooring Design Center
    490 Castle Shannon Boulevard
    Mt Lebanon PA
    412-563-5600
    Website


  • Circle City Carpet Inc
    345 West Avenue
    Tallmadge OH
    330-633-3316
    Website


  • Fairchild Floors
    1404 East Front Street
    Port Angeles WA
    360-457-1411
    Website


  • The Design Expo Flooring Center of Bowie
    Bowie Town Center
    Bowie MD
    301-262-8022
    Website


  • Stout Flooring Design Center
    490 Castle Shannon Boulevard
    Mt Lebanon PA
    412-563-5600
    Website


  • Brockport Custom Carpet Inc
    4590 Lake Road South
    Brockport NY
    585-637-7551
    Website


  • The Design Expo Flooring Center of Bowie
    Bowie Town Center
    Bowie MD
    301-262-8022
    Website


  • Fairchild Floors
    1404 East Front Street
    Port Angeles WA
    360-457-1411
    Website


  • Fairchild Floors
    1404 East Front Street
    Port Angeles WA
    360-457-1411
    Website


  • All Floorz
    474 Main Street
    Wilmington MA
    978-658-9694
    Website


  • Fox Floors
    3213 Sunset Avenue
    Ocean NJ
    732-502-0089
    Website


  • The Flooring Source
    232-K South Main Street
    Middleton MA
    978-762-7644
    Website


  • House of Carpets
    1410 Cranston Road
    Beloit WI
    608-362-7113
    Website


  • Fox Floors
    3213 Sunset Avenue
    Ocean NJ
    732-502-0089
    Website


  • Fairchild Floors
    1404 East Front Street
    Port Angeles WA
    360-457-1411
    Website


  • Modern Floor Covering
    215 Highway 432
    Oskaloosa IA
    641-672-2303
    Website


  • Hamm's Flooring
    2751 East Davis Street
    Conroe TX
    936-756-5602
    Website


  • Fairchild Floors
    1404 East Front Street
    Port Angeles WA
    360-457-1411
    Website


  • Eagle Floor Covering Center
    1160 Twilite Lane
    Eagle River WI
    715-479-4480
    Website


  • Fairchild Floors
    1404 East Front Street
    Port Angeles WA
    360-457-1411
    Website


  • Fairchild Floors
    1404 East Front Street
    Port Angeles WA
    360-457-1411
    Website


  • Fairchild Floors
    1404 East Front Street
    Port Angeles WA
    360-457-1411
    Website


  • Faribault Interiors
    550 Wilson Avenue
    Faribault MN
    507-334-4357
    Website


  • Eagle Floor Covering Center
    1160 Twilite Lane
    Eagle River WI
    715-479-4480
    Website


  • Fairchild Floors
    1404 East Front Street
    Port Angeles WA
    360-457-1411
    Website


  • Eagle Floor Covering Center
    1160 Twilite Lane
    Eagle River WI
    715-479-4480
    Website


  • Eagle Floor Covering Center
    1160 Twilite Lane
    Eagle River WI
    715-479-4480
    Website


  • Pro Floors
    12910 NE 178th St
    Woodinville WA
    425-861-9070
    Website


  • House of Flooring
    2537 South Oneida Street
    Appleton WI
    920-731-1172
    Website


  • Pro Floors
    12910 NE 178th St
    Woodinville WA
    425-861-9070
    Website


  • Brunick Furniture Inc
    1100 West Cherry Street
    Vermillon SD
    605-624-8688
    Website


  • Fairchild Floors
    1404 East Front Street
    Port Angeles WA
    360-457-1411
    Website


  • The Design Expo Flooring Center of Bowie
    Bowie Town Center
    Bowie MD
    301-262-8022
    Website


  • Crown Carpets
    21655 SE Stark Street
    Gresham OR
    503-665-4162
    Website


  • Eagle Floor Covering Center
    1160 Twilite Lane
    Eagle River WI
    715-479-4480
    Website


  • House of Flooring
    2537 South Oneida Street
    Appleton WI
    920-731-1172
    Website


  • Brunick Furniture Inc
    1100 West Cherry Street
    Vermillon SD
    605-624-8688
    Website


  • The Design Expo Flooring Center of Bowie
    Bowie Town Center
    Bowie MD
    301-262-8022
    Website


  • Chatham Carpet & Interiors
    50 Still Waters Drive
    Siler City NC
    919-742-3806
    Website


  • Chatham Carpet & Interiors
    50 Still Waters Drive
    Siler City NC
    919-742-3806
    Website


  • Bill Hege Carpets Inc
    1107 West First Street
    Winston-Salem NC
    336-724-1934
    Website


  • Watson Carpet & Tile
    2129 East Main Street
    Lincolnton NC
    704-735-2938
    Website


  • Brunick Furniture Inc
    1100 West Cherry Street
    Vermillon SD
    605-624-8688
    Website


  • McCurley's Shaw Carpet & Floor Center
    2395-J Monument Boulevard
    Concord CA
    925-680-4433
    Website


  • Watson Carpet & Tile
    2129 East Main Street
    Lincolnton NC
    704-735-2938
    Website


  • Watson Carpet & Tile
    2129 East Main Street
    Lincolnton NC
    704-735-2938
    Website


  • Brunick Furniture Inc
    1100 West Cherry Street
    Vermillon SD
    605-624-8688
    Website


  • Bill Hege Carpets Inc
    1107 West First Street
    Winston-Salem NC
    336-724-1934
    Website


  • Select Carpets Inc
    240 Woodlawn Avenue
    Chula Vista CA
    619-279-2294
    Website


  • JB Woodward Floors Inc
    6968 Indiana Avenue
    Riverside CA
    951-683-5149
    Website


  • Tastingers Floor Covering Carpet One
    276 West Palmer Street
    Franklin NC
    828-524-8641
    Website


  • Tastingers Floor Covering Carpet One
    276 West Palmer Street
    Franklin NC
    828-524-8641
    Website


  • McCurley's Shaw Carpet & Floor Center
    2395-J Monument Boulevard
    Concord CA
    925-680-4433
    Website


  • Watson Carpet & Tile
    2129 East Main Street
    Lincolnton NC
    704-735-2938
    Website


  • Watson Carpet & Tile
    2129 East Main Street
    Lincolnton NC
    704-735-2938
    Website


  • Tastingers Floor Covering Carpet One
    276 West Palmer Street
    Franklin NC
    828-524-8641
    Website


  • D & G Flooring Inc
    15385 Tamarack Road
    Victorville CA
    760-241-3665
    Website


  • D & G Flooring
    15385 Tamarack Road
    Victorville CA
    760-241-3665
    Website


  • Georgia Quality Carpet Outlet
    7112 Grange Hall Road
    Holly MI
    248-634-0400
    Website


  • Watson Carpet & Tile
    2129 East Main Street
    Lincolnton NC
    704-735-2938
    Website


  • Tastingers Floor Covering Carpet One
    276 West Palmer Street
    Franklin NC
    828-524-8641
    Website


  • Carpet Central & Hardwood Flooring Inc
    1855 Deerfield Road
    Highland Park IL
    847-579-5044
    Website


  • Finishes Carpets & Interiors
    208 South Washington Street
    Naperville IL
    630-416-2020
    Website


  • JB Woodward Floors Inc
    6968 Indiana Avenue
    Riverside CA
    951-683-5149
    Website


  • D & G Flooring Inc
    15385 Tamarack Road
    Victorville CA
    760-241-3665
    Website


  • D & G Flooring
    15385 Tamarack Road
    Victorville CA
    760-241-3665
    Website


  • Modern Floor Covering
    215 Highway 432
    Oskaloosa IA
    641-672-2303
    Website


  • D & G Flooring Inc
    15385 Tamarack Road
    Victorville CA
    760-241-3665
    Website


  • D & G Flooring
    15385 Tamarack Road
    Victorville CA
    760-241-3665
    Website


  • Tastingers Floor Covering Carpet One
    276 West Palmer Street
    Franklin NC
    828-524-8641
    Website


  • Tastingers Floor Covering Carpet One
    276 West Palmer Street
    Franklin NC
    828-524-8641
    Website


  • Tastingers Floor Covering Carpet One
    276 West Palmer Street
    Franklin NC
    828-524-8641
    Website


  • Myers Floor Covering
    1829 Highway 81 South
    Loganville GA
    770-466-4202
    Website


  • Tile Matters @Old Town Flooring
    160 East Main Street
    Tustin CA
    714-730-3567
    Website


  • Tastingers Floor Covering Carpet One
    276 West Palmer Street
    Franklin NC
    828-524-8641
    Website


  • Finishes Carpets & Interiors
    208 South Washington Street
    Naperville IL
    630-416-2020
    Website


  • Tastingers Floor Covering Carpet One
    276 West Palmer Street
    Franklin NC
    828-524-8641
    Website


  • Tastingers Floor Covering Carpet One
    276 West Palmer Street
    Franklin NC
    828-524-8641
    Website


  • Tastingers Floor Covering Carpet One
    276 West Palmer Street
    Franklin NC
    828-524-8641
    Website


  • Tastingers Floor Covering Carpet One
    276 West Palmer Street
    Franklin NC
    828-524-8641
    Website


  • Tastingers Floor Covering Carpet One
    276 West Palmer Street
    Franklin NC
    828-524-8641
    Website


  • The Augusta Carpet Mart
    2408 Peach Orchard Road
    Augusta GA
    706-793-6629
    Website


  • Coweta Flooring
    161 Temple Avenue
    Newnan GA
    770-253-1230
    Website


  • Tastingers Floor Covering Carpet One
    276 West Palmer Street
    Franklin NC
    828-524-8641
    Website


  • Torbit's Flooring & Decorating Shoppe
    4 Ultraway Drive
    Highland IL
    618-654-4353
    Website


  • Coweta Flooring
    161 Temple Avenue
    Newnan GA
    770-253-1230
    Website


  • Lenny's Carpet and Floor Center
    123 North Bluff Road
    Collinsville IL
    618-344-7060
    Website


  • Lenny's Carpet and Floor Center
    123 North Bluff Road
    Collinsville IL
    618-344-7060
    Website


  • Ron's Carpets Inc
    1003 NE Adams Street
    Peoria IL
    309-674-3338
    Website


  • Garry's Flooring & Hometown Furnishings
    2020 N STATE STREET
    BELVIDERE IL
    815-544-4200
    Website


  • Rugs Rolls & Remnants
    2804 NW Hunter Drive
    Blue Springs MO
    816-228-3334
    Website


  • Prestige Carpet Of Daytona Inc
    2150 South Nova Road
    South Daytona FL
    386-788-2550
    Website


  • Prestige Carpet Of Daytona Inc
    2150 South Nova Road
    South Daytona FL
    386-788-2550
    Website


  • Prestige Carpet Of Daytona Inc
    2150 South Nova Road
    South Daytona FL
    386-788-2550
    Website


  • Prestige Carpet Of Daytona Inc
    2150 South Nova Road
    South Daytona FL
    386-788-2550
    Website


  • Prestige Carpet Of Daytona Inc
    2150 South Nova Road
    South Daytona FL
    386-788-2550
    Website


  • Prestige Carpet Of Daytona Inc
    2150 South Nova Road
    South Daytona FL
    386-788-2550
    Website


  • Modern Floor Covering
    215 Highway 432
    Oskaloosa IA
    641-672-2303
    Website


  • The Augusta Carpet Mart
    2408 Peach Orchard Road
    Augusta GA
    706-793-6629
    Website


  • Michael's Floor Covering
    6161 East State Blvd
    Fort Wayne IN
    260-486-3131
    Website


  • Torbit's Flooring & Decorating Shoppe
    4 Ultraway Drive
    Highland IL
    618-654-4353
    Website


  • Michael's Floor Covering
    6161 East State Blvd
    Fort Wayne IN
    260-486-3131
    Website

Recycled

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